/** * ========================================================================== * Twizy Virtual BMS Example: SimpleBMS * ========================================================================== * * - Derive SOC and power control from pack voltage measured using a * simple voltage divider connected to an analog port. * - Measure pack temperature using a simple temperature sensor (LM35D) * and issue temperature and STOP warnings accordingly. * * Author: Michael Balzer * * Libraries used: * - TwizyVirtualBMS: https://github.com/dexterbg/Twizy-Virtual-BMS * - MCP_CAN: https://github.com/coryjfowler/MCP_CAN_lib * - TimerOne: https://github.com/PaulStoffregen/TimerOne * * Licenses: * This is free software under GNU Lesser General Public License (LGPL) * https://www.gnu.org/licenses/lgpl.html * */ #include "TwizyVirtualBMS_config.h" #include "TwizyVirtualBMS.h" TwizyVirtualBMS twizy; // ----------------------------------------------------- // Configuration // // Maximum driving & recuperation power limits to use [W]: #define MAX_DRIVE_POWER 18000 #define MAX_RECUP_POWER 8000 // Maximum charge current to use [A]: #define MAX_CHARGE_CURRENT 35 // Voltage range 0…100% for driving: #define VMIN_DRV 42.0 #define VMAX_DRV 52.0 // Voltage range 0…100% for charging: #define VMIN_CHG 42.0 #define VMAX_CHG 57.6 // Voltage analog input: // i.e. voltage divider scaling 60V → 4.5V // (you may need to add some tolerance correction factor) #define PORT_VOLT A0 #define SCALE_VOLT (60.0 / 4.5 * 5.0) // SOC smoothing samples: #define SMOOTH_SOC_DOWN 30 // slow adaption to lower voltage #define SMOOTH_SOC_UP 5 // fast adaption to higher voltage // Temperature analog input: // i.e. LM35D: 2…100 °C → 0…1.0 V (10 mV/°C) #define PORT_TEMP A1 #define BASE_TEMP 2.0 #define SCALE_TEMP (100.0 / 1.0 * 5.0) // Temperature smoothing samples: #define SMOOTH_TEMP 10 // ----------------------------------------------------- // Status // float temp = 20.0; float soc = 90.0; // Note: needs to be below 100 to be able to start charging // -------------------------------------------------------------------------- // Callback: handle state transition for BMS // - called by twizyEnterState() after Twizy handling // Note: avoid complex operations, this needs to be fast. // void bmsEnterState(TwizyState currentState, TwizyState newState) { // The charger will not start charging at SOC=100%, so lower a too // high SOC on wakeup to enable topping-off charges: if (currentState == Init && newState == Ready) { if (soc > 99) { soc -= 1; twizy.setSOC(soc); twizy.setChargeCurrent(5); Serial.print(F("bmsEnterState: soc lowered to ")); Serial.println(soc, 2); } } } // -------------------------------------------------------------------------- // Callback: timer ticker // - called every 10 ms by twizyTicker() after twizy handling // - clockCnt cyclic range: 0 .. 2999 = 30 seconds (reset to 0 on Off/Init) // Note: avoid complex operations, this needs to be fast. // void bmsTicker(unsigned int clockCnt) { if (twizy.inState(Off) && (clockCnt % 100 == 0)) { // per second: Serial.println(F("\nbmsTicker:")); float vpack, newsoc, newtemp; // read pack voltage: vpack = analogRead(PORT_VOLT) / 1024.0 * SCALE_VOLT; Serial.print(F("- vpack=")); Serial.println(vpack, 2); twizy.setVoltage(vpack, true); // derive SOC change from voltage: if (twizy.inState(Charging)) { newsoc = (vpack - VMIN_CHG) / (VMAX_CHG - VMIN_CHG) * 100.0; } else { newsoc = (vpack - VMIN_DRV) / (VMAX_DRV - VMIN_DRV) * 100.0; } // smooth SOC: if (newsoc < soc) { // slow adaption to lower voltages: soc = (soc * (SMOOTH_SOC_DOWN-1) + newsoc) / SMOOTH_SOC_DOWN; } else { // fast adaption to higher voltages: soc = (soc * (SMOOTH_SOC_UP-1) + newsoc) / SMOOTH_SOC_UP; } // sanitize... soc = constrain(soc, 0.0, 100.0); Serial.print(F("- soc=")); Serial.println(soc, 2); twizy.setSOC(soc); // derive power limits & charge current from SOC: if (soc >= 90.0) { // high SOC: scale down recuperation & charge power int recpwr = (100-soc) / 10.0 * MAX_RECUP_POWER; Serial.print(F("- recpwr=")); Serial.println(recpwr); twizy.setPowerLimits(MAX_DRIVE_POWER, recpwr); // charge automatically stops below 5.0 A, so keep min 5.0 until 100%: float chgcurr = (round(soc*100) == 10000) ? 0.0 : 5.0 + (100-soc) / 10.0 * (MAX_CHARGE_CURRENT-5.0); Serial.print(F("- chgcurr=")); Serial.println(chgcurr); twizy.setChargeCurrent(chgcurr); } else if (soc <= 20.0) { // low SOC: scale down drive power int drvpwr = soc / 20.0 * MAX_DRIVE_POWER; Serial.print(F("- drvpwr=")); Serial.println(drvpwr); twizy.setPowerLimits(drvpwr, MAX_RECUP_POWER); twizy.setChargeCurrent(MAX_CHARGE_CURRENT); } else { // normal SOC: allow max power & current twizy.setPowerLimits(MAX_DRIVE_POWER, MAX_RECUP_POWER); twizy.setChargeCurrent(MAX_CHARGE_CURRENT); } // read battery temperature: newtemp = BASE_TEMP + analogRead(PORT_TEMP) / 1024.0 * SCALE_TEMP; // smooth: temp = (temp * (SMOOTH_TEMP-1) + newtemp) / SMOOTH_TEMP; Serial.print(F("- temp=")); Serial.println(temp); twizy.setTemperature(temp, temp, true); // set error status if battery too hot: if (temp > 50) { twizy.setError(TWIZY_SERV_TEMP|TWIZY_SERV_STOP); } else if (temp > 40) { twizy.setError(TWIZY_SERV_TEMP); } else { twizy.setError(TWIZY_OK); } } } // ----------------------------------------------------- // SETUP // void setup() { Serial.begin(1000000); twizy.begin(); twizy.attachTicker(bmsTicker); twizy.attachEnterState(bmsEnterState); twizy.setPowerLimits(MAX_DRIVE_POWER, MAX_RECUP_POWER); twizy.setChargeCurrent(MAX_CHARGE_CURRENT); twizy.setSOH(100); twizy.setSOC(soc); twizy.setTemperature(temp, temp, true); twizy.setVoltage(50.0, true); twizy.setCurrent(0.0); twizy.setError(TWIZY_OK); } // ----------------------------------------------------- // MAIN LOOP // void loop() { twizy.looper(); }