Electric vehicle CCS charging investigations with Python
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CCS sniffing: Some try-outs with Python and network adaptor low-level communication

Goal

This project tries to use cheap powerline network adaptors for communication with electric cars charging system.

There are three different use cases, where this project can be helpful:

  1. Sniffing the traffic between an CCS charger and a car. For instance to measure which side is the limiting element for reduced charging power. In this project, we call this mode ListenMode.
  2. Building a charger for CCS or for AC with digital communication. We call this EvseMode.
  3. Building a charging unit for a car which does not support powerline communication. Let's call it PevMode.

References

Quick start / overview

  • Modify a PLC adaptor hardware, that it runs on battery
  • Modify the configuration of the PLC adaptor, that it supports HomePlug Green Phy including the SLAC.
  • Install wireshark to view the network traffic
  • Install Pcap-ct python library
  • Patch Pcap-ct to support non-blocking operation
  • Run python pyPlc.py and use keyboard to trigger actions

Architecture

architectural overview

Hardware preparation

See Hardware manual

Configuration of the PLC adaptor

The factory settings of the Homeplug PLC adaptor do not in all cases support the requirements of the communication with the car. In detail, the adaptors are supporting HomePlugAV, but we need HomePlugGP (Green Phy). This is similar, but not the same. Fortunately, the supplier of the chipset is aware of this topic, and provides some smart helper tools. http://github.com/qca/open-plc-utils It is worth to read its documentation, starting in docbook/index.html, this contains all what we need for the next steps.

(Tested on Linux/Raspbian on a raspberryPi 3)

Find the PLC adaptor

	pi@RPi3D:~ $ int6klist -ieth0 -v

This shows the software version and the mac address.

Read the configuration from the PLC adaptor and write it to a file

	pi@RPi3D:~ $ plctool -ieth0 -p original.pib  98:48:27:5A:3C:E6
	eth0 98:48:27:5A:3C:E6 Read Module from Memory

Patch the configuration file (aee /docbook/ch05s15.html). For each side (pev (vehicle) and evse (charger)) there is a special configuration. Example pev side:

	pi@RPi3D:~ $ cp original.pib pev.pib
	pi@RPi3D:~ $ setpib pev.pib 74 hfid "PEV"
	pi@RPi3D:~ $ setpib pev.pib F4 byte 1
	pi@RPi3D:~ $ setpib pev.pib 1653 byte 1
	pi@RPi3D:~ $ setpib pev.pib 1C98 long 10240 long 102400

Write the configuration file to the PLC adaptor

	pi@RPi3D:~ $ plctool -ieth0 -P pev.pib  98:48:27:5A:3C:E6
	eth0 98:48:27:5A:3C:E6 Start Module Write Session
	eth0 98:48:27:5A:3C:E6 Flash pev.pib
	...
	eth0 98:48:27:5A:3C:E6 Close Session
	eth0 98:48:27:5A:3C:E6 Reset Device
	eth0 98:48:27:5A:3C:E6 Resetting ...

The open-plc-utils contain the programs evse and pev, which can be used for try-out of the functionality, using two PLC adaptors.

Installation / Preconditions on PC side

Usage on Windows10

  1. Install python (windows automatically launches the installer if you type „python“ into the search field of the task bar)
  2. Wireshark is already installed, this includes the pcap driver, which is necessary for low-level-network-interaction

Attention: There are (at least) three different python-libs available for pcap:

We use the last one. python -m pip install --upgrade pcap-ct This is fighting against the Libpcap-installation, so we need to deinstall the second: python -m pip uninstall libpcap Then again install pcap-ct, and finally add in the libpcap_platform__init__py the missing is_osx = False. (Is in the meanwhile fixed in the github repository.)

Finally, we need to patch the Pcap-ct, because the python script needs a non-blocking version. This is discussed in https://github.com/karpierz/pcap-ct/issues/9

Now, in the IDLE shall 3.10.6, the import works:

	import pcap
	sniffer = pcap.pcap(name=None, promisc=True, immediate=True, timeout_ms=50)
	addr = lambda pkt, offset: '.'.join(str(pkt[i]) for i in range(offset, offset + 4))
	for ts, pkt in sniffer:
		print('%d\tSRC %-16s\tDST %-16s' % (ts, addr(pkt, sniffer.dloff + 12), addr(pkt, sniffer.dloff + 16)))

Usage on Raspberry

Pcap-ct does not work with Python 3.4. After update to Python 3.8, it works.

Example flow

This chapter describes the start of a charging session, considering all layers.

Precondition: On charger side, there is a homeplugGP-capable device present, which is configured as CentralCoordinator.

  1. The charger (Supply entity communication controller, SECC) creates a "random" value for NID (network ID) and NMK (network membership key), and configures its homeplug modem with these values.
  2. The charger provides 12V on the control pilot (CP) line (State A).
  3. The user connects the plug into the car.
  4. The car pulls the 12V at CP line to 9V (State B).
  5. The charger sees the level change on CP and applies 5% PWM on CP.
  6. The car sees the 5%, and interprets it as request for digital communication. It wakes up its communication controller (electric vehicle communication controller, EVCC) and homeplug modem.
  7. The car sees homeplug coordinator packets on the CP, and starts the SLAC sequence by sending SLAC_PARAM.REQ. Can be also two times.
  8. The charger receives the SLAC_PARAM.REQ and confirms it with SLAC_PARAM.CNF.
  9. The car sends START_ATTEN_CHAR.IND, to start the attenuation measurement. In total 3 times.
  10. The car sends MNBC_SOUND.IND, to provide different sounds (signals different frequency ranges). In total 10 times.
  11. The homeplug modem in the charger should measure the signal strength, and report the values to the SECC in an ethernet frame ATTEN_PROFILE.IND. However, the used homeplug adaptor with AR7420 seems not to support this feature. That's why we need to "guess" some attenuation values for the next step.
  12. The charger sends ATTEN_CHAR.IND, which contains the number of sounds and for each group the attenuation in dB. Pitfall: The car may ignore implausible values (e.g. all zero dB), and the process may be stuck.
  13. The car receives the ATTEN_CHAR.IND. If it would receive multiple of them from different chargers (due to cross-coupling), the car decides based on the attenuation levels, which of the charges is the nearest.
  14. The car sends ATTEN_CHAR.RSP to the charger which reported the loudest signals.
  15. The car sends SLAC_MATCH.REQ to the charger. This means, it wants to pair with it.
  16. The charger responds with SLAC_MATCH.CNF. This contains the self-decided NID (network ID) and NMK (network membership key).
  17. The car receives the SLAC_MATCH.CNF, takes the NID and NMK from this message, and configures its homeplug modem with this data.
  18. Now, the homeplug modems of the car and of the charger have formed a "private" Homeplug network (AV local network, AVLN). The RF traffic can only be decoded by participants who are using the same NID and NMK.
  19. The car wants to know the chargers IP address. In computer networks, a DHCP would be a usual way to do this. In the CCS world, a different approach is used: SDP, which is the SECC discovery protocol. The DHCP may be also supported as fallback.
  20. The car sends a broadcast message "Is here a charger in this network?". Technically, it is an IPv6.UDP.V2GTP.SDP message with 2 bytes payload, which defines the security level expected by the car. In usual case, the car says "I want unprotected TCP.".
  21. The charger receives the SDP request, and sends a SDP response "My IP address is xy, and I support unprotected TCP."
  22. The car wants to make sure, that the IP addresses are unique and the relation between IP address and MAC address is clear. For this, it sends a "Neighbour solicitation". (This looks a little bit oversized, because only two participants are in the local network, and their addresses have already been exchanged in the above steps. But ICMP is standard technology.)
  23. The charger responds to the neighbor solicitation request with a neighbor advertisement. This contains the MAC address of the charger. In the case, we use this pyPLC project as charger (EvseMode), we rely on the operating system that it covers the ICMP. On Win10, this works perfectly, the only thing we must make sure, that the MAC and IPv6 of the ethernet port are correctly configured in the python script. Use ipconfig -all on Windows, to find out the addresses.
  24. Now, the car and the charger have a clear view about addressing (MAC adresses, IPv6 addresses).
  25. The car requests to open a TCP connection to charger at port 15118.
  26. The charger, which was listening on port 15118, confirms the TCP channel. (Todo: not yet implemented)
  27. Now, the car and the charger have a reliable, bidirectional TCP channel.
  28. The car and the charger use the TCP channel, to exchange V2GTP messages, with EXI content.
  29. The charger is the "server" for the EXI, it is just waiting for requests from the car. The car is the "client", it actively initiates the EXI data exchange.
  30. The car walks through different states to negotiate, start and supervise the charging process. From communication point of view, the complete process uses XML data, which is packed in EXI frames, which in turn are transported in the TCP channel mentioned above. The overview over the various steps is visible in a sequence chart in [viii].
  31. The car announces the supported application protocols, e.g. DIN or ISO, using the SupportedApplicationProtocolRequest.
  32. The charger chooses the best application protocol from the list, and announces the decision with SupportedApplicationProtocolResponse.
  33. The car initiates the charging session with SessionSetupRequest. This defines a SessionId, which will be used in the further steps.
  34. The charger confirms the session with SessionSetupResponse.
  35. The car sends ServiceDiscoveryRequest. Usually, this means it says "I want to charge" by setting serviceCathegory=EVCharging.
  36. The charger confirms with ServiceDiscoveryResponse.
  37. The car sends PaymentServiceSelectionRequest. Usually (in non-plug-and-charge case), the car says "I cannot pay, something else should handle the payment", by setting paymentOption=ExternalPayment.
  38. The charger confirms with PaymentServiceSelectionResponse.
  39. The car sends AuthorizationRequest. In non-plug-and-charge case this is most likely not containing relevant data.
  40. The charger confirms with AuthorizationResponse.
  41. The car sends ChargeParameterRequest. This contains the wanted RequestedEnergyTransferMode, e.g. to select DC or AC and which power pins are used. The car announces the maximum current limit and the maximum voltage limit.
  42. The charger confirms with ChargeParameterResponse. The contains the limits from charger side, e.g. min and max voltage, min and max current. Now, the initialization phase of the charging session is finished.
  43. The car changes to CP State to C or D, by applying an additional resistor between CP and ground.
  44. The car sends CableCheckRequest. This contains the information, whether the connector is locked.
  45. The charger applies voltage to the cable and measures the isolation resistance.
  46. The charger confirms with CableCheckResponse.
  47. The car sends PreChargeRequest. With this, the car announces the target voltage of the charger before closing the circut. The goal is, to adjust the chargers output voltage to match the cars battery voltage. Also a current limit (max 2A) is sent.
  48. The charger confirms with PreChargeResponse. This response contains the actual voltage on the charger.
  49. The charger adjusts its output voltage according to the requested voltage.
  50. The car measures the voltage on the inlet and on the battery. If the difference is small enough (less than 20V?), the car closes the power relay.
  51. The car sends PowerDelivery(Start)Request.
  52. The charger confirms with PowerDeliveryResponse.
  53. The car sends CurrentDemandRequest (repeated while the charging is ongoing). In this message, the car tells the charger the target voltage and target current.
  54. The charger confirms with CurrentDemandResponse. This contains the measured voltage, measured current, and flags which show which limitation is active (current limitation, voltage limitation, power limitation).
  55. The car sends PowerDelivery(Stop)Request.
  56. The charger confirms with PowerDeliveryResponse.
  57. The car sends WeldingDetectionRequest.
  58. The charger confirms with WeldingDetectionResponse.
  59. The car sends SessionStopRequest.
  60. The charger confirms with SessionStopResponse.

Change history / functional status

2022-10-19 [EvseMode] Communication/AVLN with Ioniq car established

  • Using a TPlink TL-PA4010P with firmware MAC-QCA7420-1.4.0.20-00-20171027-CS and the PIB configuration file patched for evse according to the open-plc-utils docu.
  • Python software running on Win10, Python 3.10.8
  • On control pilot, sending 5% PWM to initiate digital communication with the car
  • Since the TPlink is configured as coordinator, it sends "alive" messages, and the IONIQ starts sending the SLAC_PARAM.REQ.
  • Per keystroke, we trigger a SET_KEY before the car is connected. The TPlink responds with "rejected", but this is normal, the LEDs are turning off and on, key is accepted.
  • Python script interprets the relevant incoming messages (SLAC_PARAM.REQ, MNBC_SOUND.IND, SLAC_MATCH.REQ) and reacts accordingly.
  • After successfull SLAC sequence, all three LEDs on the TPlink are ON, means: Network (AVLN) is established.
  • In wireshark, we see that the car is sending UDP multicast messages to destination port 15118. This looks like a good sign, that it wants a ISO15118 compatible communication. image
  • with a Devolo dLAN 200 AVplus, software INT6000-MAC-4-4-4405-00-4497-20101201-FINAL-B in original parametrization, it is possible to see the complete SLAC traffic (both directions) which sniffing the communication between a real charger and a real car. This does NOT work with the TPlink adaptors. They route only "their own" direction of the traffic to the ethernet. Means: The pev-configured device does not see the real car, and the evse-configured device does not see the real charger. This is bad for sniffing.

2022-10-21 [EvseMode] SLAC, SDP and ICMP are working

Using the TPlink and Win10 laptop as evse, the python script runs successfully the SLAC and SDP (SECC discovery protocol). Afterwards, the car uses neighbor solicitation (ICMP) to confirm the IPv6 address, and the Win10 responds to it. The car tries to open the TCP on port 15118, this is failing because of missing implementation of the listener on PC side.

2022-10-26 [ListenMode] Network/AVLN is established

Using the TPlink in EVSE mode and Win10 laptop, listening to a communication setup between real car and real alpitronics charger, the python script successfully extracts the NID and NMK from the SLAC_MATCH response, sets this information into the TPlink, and the TPlink turns three LEDs on. Means: Network established. When we send a broadcast software version request, we get three responses: One from the TPlink, one from the PLC modem of the car, and one from the PLC modem of the charger. This confirms, that the network is established. But: From the higher level communication (IPv6, UDP, TCP) we see only the broadcast neighbor solicitation at the beginning. The remaining traffic is hidden, most likely because the TPlink "too intelligent", it knows who has which MAC address and hides traffic which is not intended for the third participant in the network. Trace in results/2022-10-26_WP4_networkEstablishedButHiddenCommunication.pcapng

Biggest Challenges

  • [ListenMode] Find a way to enable the sniffer mode or monitor mode in the AR7420. Seems to be not included in the public qca/open-plc-utils. Without this mode, we see only the broadcast messages, not the TCP / UDP traffic between the EVSE and the PEV. The \open-plc-utils\pib\piboffset.xml mentions a setting "SnifferEnable" at 0102 and "SnifferReturnMACAddress" starting at 0103. But setting the enable to 1 and adding a senseful MAC address does not lead to a difference. The docu of qca/open-plc-utils mentions ampsnif and plcsnif, but these are not included. An old release (https://github.com/qca/open-plc-utils/archive/refs/tags/OSR-6010.zip) is mentioning VS_SNIFFER message, ampsnif, plcsnif and even functions Monitor() and Sniffer(), but these are included from a path ../nda/ which is not part of the public repository.

Any idea how to enable full-transparency of the AR7420?

Other open topics

  • [EvseMode] Add listener to socket at port 15118
  • [PevMode] Testing
  • improve docu (update layer diagram, improve hardware docu, add link to evse which provides the 5% PWM)
  • (and much more)