Shimano e-bike
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Shimano e-Steps

This repository is dedicated to the Shimano e-Steps as I happen to have an e-Bike that is fitted with the Shimano drive-train. There is hardly any technical information on the electronics, so I decided to do a little exploring myself.

e-Bikes

Electrification of a bike is very populair. There are two basic bike types:

  • pedelec, limited to 25km/h, no helmet required
  • speed e-bike, limited to 45km/h, requires a helmet, insurance

Among the pedelecs, drive-trains of Bosch, Shimano, Bafang and Yamaha are used as well as automatic transmission systems of Shimano, NuVinci, etc. which make riding a bike a joy.

Experiments

I ordered a bunch of accessoires and started experimenting...

Add the EW-WU111

For anyone that thinks that just adding the Bluetooth module to the bike: it doesn't work.

  • Connect EW-WU111 to EW-SD50
  • Take out any connection on the bike
  • Place the interface and cable in between
  • Pressing the power button

The display stays clear and the e-steps system does not turn on.

  • Restore the situation
  • Pressing the power button

The display turns on and the e-steps system works like before.

Use the SM-PCE1

Let's try to hookup the PC interface. For that we install the software on a PC.

  • Preinstall Microsoft dotnetfx35.exe software as this is required. You can find this on the Microsoft website.
  • Install the Shimano software e-tube project. This can be found on the Shimano website.
  • Put the SM-JC41 junction box in one of the wires from the e-bike system
  • Attach the SM-PCE1 to the USB port
  • Attach the special cable to the SM-PCE1 and the other end to the junction box

Accessoires

SM-PCE1 PC Linkage Device

The SM-PCE1 is an USB interface to connect the e-Steps system to a PC. It is used for service, configuration and maintenance. It is normally not required for a bike owner to have such an interface, but my curiosity was triggered to find out if I can hookup Bluetooth to my bike.

Super Capacitor

Strangely enough the PCB has two super-capacitors. These are 2.5V and stacked so they can handle 5V.

mini USB Interface

The USB interface is a Texas Instruments chip,

EW-WU111 Wireless Unit

The EW-WU111 is a wireless interface with ANT and BLE wireless standards. The interface can be placed in between a wireless connection cable.

EW-SD50 Electric Wire

The EW-SD50 is a piece of wire in various lengths with connectors at both ends. The length of the wire can be ordered between 150mm and 1600mm.

SM-JC41 Junction Box for Di2

SM-DUE10 Speed Sensor

The SM-DUE10 is a Reed switch with an attached cable, together with a magnet that can be attached to the spoke of a wheel. It is handy to have the magnet around if ever you loose the magnet the e-bike doesn't function anymore.

TL-EW02 Plug Tool (for ST-6770)