3.6 KiB
CHPC: Cheap Heat Pump Controller v1.0
The CHPC a minimal cost Heat Pump (HP) controller, which can be used as provided, or can be adopted to nearly all use cases due to open source nature.
Development
State: active
Applications:
Usage. | Brief description. | Application examples | Available protections |
---|---|---|---|
1. Thermostat. | Precision thermostat. Simple and cheap. Only 1 relay and 1 temperature sensor required. |
Room heat control. Chicken coop climate control. Distillation column or Yogurt maker t. control. Else. | N/A |
2. Heat pump (HP) control. | Controller drives HP system components: compressor, Cold and Hot side Circulating Pumps (CP). Protects system from overload, overheat and freezing up. Drives EEV* to optimize running conditions. | DIY heat pump system. Repair module for commercial system. Water heater, house heating systems and same. | Compressor: cold start or overheat. Discharge and suction lines protection. Short-term power loss. Anti-freeze. Power overload protection. |
* under development
For more information about Heap Pumps look at Wikipedia about HP
Control interfaces:
None: Target temperature uploaded to board with firmware and cannot be changed. System used as fixed thermostat. Target temperature can be changed later with firmware re-upload.
0.96 OLED or 1602 LCD screen + buttons: Simple, local screen controlled system. Remote control is not possible.
Remote computer terminal over RS-485 line. Target temperature and running conditions under remote control. User can get stats from all T sensors. Up to 1.2 kilometer line.*
Remote automated control/stats via RS-485. Firmware was written with python scripting in mind (and real scripts at prototype 485 network).
* RS-485 specification. Hardware test succeeded on 400 meters line.
Relays:
"Thermostat":
Only 1 Relay: drives electric heater (any)
"Heat Pump". Capillary tube, TXV, EEV:
5 Relays, drives all you need:
- Compressor (can be used as external relay driver for High Power systems)
- Cold Circulating Pump (CP)
- Hot CP
- Sump Heater (optional, recommended for outdoor HP installations)
- 4-way Valve (support coming up: autumn 2019)
Temperature sensors:
- Up to 13 temperature sensors can be connected to CHPC to control all processes that you want.
- Only 1 sensor needed for "Thermostat" or "Heat Pump capillary/TXV"
- 3 sensors needed for "HP with EEV" (absolute minimum scheme)
Temperature sensors installation example (medium scheme)
Get your own CHPC:
- download PCB gerber files
- search google where to order PCB or make your own at CNC machine
- order electronic components, see BOM (Bill Of Materials) list
- solder
- install firmware
- install CHPC at your system
- enjoy
T sensors abbreviations:
This abbrevations used in interface during installation procedure
Abbr. | Full name |
---|---|
Tae | after evaporator |
Tbe | before evaporator |
Ttarget | target |
Tsump | sump |
Tci | cold in |
Tco | cold out |
Thi | hot in |
Tho | hot out |
Tbc | before condenser |
Tac | after condenser |
Touter | outer (outdoor) |
Ts1 | additional sensor1 |
Ts2 | additional sensor2 |
Photos:
This is prototype 2. 1602 is the best choise.